Our Capabilities
Most of our work requires us to have experience with many different
types of
materials and processes. This is a great advantage to our architectural
clients in
designing complex and innovative work because a single fabricating shop
can take full responsibility for executing difficult work involving
disparate materials.
Because of our broad experience in fabricating with stone,
wood, metals, glass, skins, plastics, and many other materials we can incorporate each of these in the same body of work with
equal precision. Our broad knowledge of the nature of
these materials brings all these materials together in the same piece without conflict.
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Below are some descriptions of what we do, and the kinds of materials we do it with. |
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Wood Veneering
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We use any veneers of any thicknesses. We veneer on flats, rounds, and curves.
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Wood Carving and Turning
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Any
wood can be carved or turned. 3-dimensional carvings are difficult to
specify on paper and often require an artistic collaboration between
the architect
and us.
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Wood Joinery
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This is the traditional solid-wood joinery designs that have nowadays
evolved into decorative work; dovetails, finger joints, etc.
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Wood Finishing
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Oils, Waxes, Shellac, French Polish, Lacquers, Varnishes, Polyesters, Urethanes, Epoxies, Catalyzed Finishes, and Baked Coatings
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Stainless Steels
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There are 3 common stainless steel alloys we work with, commonly available in 26 shapes and forms
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Hot Rolled Steels |
These are also known as "structural steel", commonly available in 25 shapes and forms
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Wrought Iron
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This is not a metallurgical alloy, but rather a method by which regular iron is worked, making it strong and resistant to damage.
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Cold Finished Steels
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These are produced to a better finish and higher precision than other steels, commonly available in 10 shapes and forms.
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Aluminum
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There are 29 commonly available shapes and forms of this metal, both structural shapes and architectural shapes.
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This is a confusing group. They are all "alloys" of copper and another
metal such as zinc (brass) or tin (bronze). However, there are 40
commonly available alloys of copper, including white-bronze, red brass,
admiralty metal, beryllium copper, etc. To add to the confusion, some
alloys commonly called "brass" are actually bronzes, some bronzes are
actually brass, and each alloy is regularly available only in a
restricted set of shapes and forms. Some alloys are available in sheet
and not in bar, some are available in bar and not in tubing, some are
available in tubing but not in angles or channels, etc.
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Stone
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We work with all types - from marbles and granites to semi-precious
and occasionally precious stones. We can diamond-cut, grind and polish
all stones to specification but usually contract out the standard
stonework to the source that supplies the stone. We then modify or
dress the work to its finished condition and incorporate it into the
finished piece.
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Glass
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We
don't blow or cast glass. We work in the realm of
scientific, decorative, and standard plate glasses only. We can cut,
grind, bevel, drill, and polish glass if we need to but normally we
produce the
templates for the glass supplier to do this. In this way we ensure that
we get the glass produced to the precision we
need, then incorporate the finished glass into the final assembly of
the piece we're working on. This does require experience with optical
adhesives and appropriate fasteners. The same goes for bent glass and
tempered
glass. We do etching and sandblasting if it's needed, though most
architects already have relationships with glass artists that handle
this for them.
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Ivory
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This is a restricted material, available in authentic form from antique
stock or from fossil sources. Readily carved and worked, we use this for accents in larger work.
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Gilding |
Gold leaf, Silver leaf, Copper leaf, Imitation Gold leaf, and Imitation Silver leaf.
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This
is a process by which the surface of steel, stainless steel, bronze,
brass, and any other reactive metals can be uniformly colored by
controlled application of chemicals. This is different from Patina,
which is a much more interpretive discipline producing an artistic
effect. The colors vary with metal and chemical, but range from deep
purples and reds to browns and light straw to dark black. They are
delicate finishes applied to completed works of metal.
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Platings |
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Gold
Silver
Brass
Copper
Tin
Nickel
Black Nickel
Smoked Nickel
Chrome
Rhodium |
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We don't plate in-house. It's a toxic and complex industrial process
requiring alot of equipment specifically devoted to the process. We
send our fabricated work to an appropriate plating factory for plating,
returning it here for final finishing.
However, plating, which is simply a super-thin coating of
one metal coating another metal, requires the pre-plated piece to be
fabricated to very specific tolerances and finish. What is produced on
the surface of the pre-plated item will be re-produced on the plated
item. Plating doesn't hide features of the work, it accentuates them.
In addition, only certain metals can be plated with
certain plating processes, and the plating tanks of different platings
as well as different plating companies are all of different sizes which
seriously limits what types of work can be plated with which types of
platings.
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Anodizing
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This
is a process for colorizing the surface of
aluminum and titanium only. Unlike a coating the process retains the
surface
luster and surface finish of the metal. However, like plating it is a
toxic process that requires large industrial equipment. But also, like
plating, the pre-anodized piece must be fully fabricated including
prior to the anodizing, so
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Plastics |
There are thousands. Most familiar are laminates
(Formica, etc) and acrylics (Plexiglas, etc), but we work with all plastics, rubbers, phenols, and
other synthetics.
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Lead, Zinc, Tin
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We do work with these, but rarely, and in the case of lead it is toxic and must be treated correctly.
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Gold and Silver
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Expensive, of course, and as most of our work is larger than jewelery-size we use these in limited quantity.
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