General Copper
Alloy
Information
What
is
an "alloy"?
An
alloy is a mixture of metals melted together to produce
another metal with distinct characteristics different from the metals
from which it is made.
What is a
"copper
alloy"?
A copper alloy
is an alloy of primarily copper, mixed with
different alloying elements that give rise to an entire range of
materials, each of which is designed to maximize a particular
characteristic such as strength, ductility, formability, machinability,
or electrical conductivity. These alloys are grouped into "families",
the names of which have become familiar - coppers, brasses,
bronzes,
copper-nickels, and nickel-silvers.
Coppers
are made from copper with
trace elements
Brasses
are made from copper alloyed
primarily with zinc
Bronzes
are made from copper alloyed
primarily with tin
Copper-Nickels
are made from copper
alloyed primarily with nickel and
manganese
Nickel
Silvers are made from copper
alloyed primarily with nickel and
zinc
What is a
"wrought
copper alloy"?
"Wrought" means the metal was solid
and squashed
into its final shape - sheets, plates, bars, tubing, angles, channels,
etc.
What is a "cast copper
alloy"?
"Cast"
means the metal was melted
and poured
into its final shape - faucets, knobs, handles, grates, sculptures, etc.
Which One?
Throughout this website we deal only with wrought alloys.
We have not extended the alloy color and product classification presented here to the cast
copper alloys. However, the
Copper
Development Association, responsible for the existing organization
of information and nomenclature surrounding copper alloys in the USA,
has developed a similar classification for cast alloys. Although there
is no color information for cast alloys, there is a great deal of
technical information about them.
Until we do for cast what we've done for wrought, my only
suggestion for working with copper alloy castings on the job is to get
your castings done early! Then get a piece of the cast material to your
fabricator as soon as possible and have them sand it and lacquer it.
Now you have a color sample of the actual cast metal you will be forced
to accept on the project, and you can match that metal finish up to all
of the stock metals represented in this website, giving you the
full set of stock wrought copper alloy alternatives that you can use on
the job with your castings.
Why
so
many? And why the odd collection of forms, different for each alloy?
Because of their
physical nature, each of the 40 copper alloys commonly available in the
USA is produced only in a
restricted set of shapes
specific to that alloy. You will not be able to specify every shape of
bar sheet or tube in every alloy. This means that in designing most
projects using
copper alloys the architectural metal designer will be forced to use
more than one alloy - one for tubing, another for sheet, another for
bar, and yet another for channel.
Unlike the other "forms" pages in this website, I do not
include actual images of the forms themselves, because there are so
many among the whole group of 40 alloys. However, the finish, the
sharpness of the edges, etc. of each form is consistent among
all 40 of the alloys, and only the color is different among them.
How to specify copper
alloys:
Metal Color |
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the Metal Form |
+ |
the UNS ID number |
+ |
the Generic Name |
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C26000 |
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Cartridge
Brass |
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Color
and Shape
Choose your
alloy color, yes, BUT......
Because of their physical nature, each alloy is produced only in a restricted set of shapes
specific to that alloy. You will not be able to specify every shape of
bar sheet or tube in every alloy. This means that in designing most
projects using
copper alloys the architectural metal designer will be forced to use
more than one alloy - one for tubing, another for sheet, another for
bar, and yet another for channel.
For Example:
The three alloys shown below are very common.
If you order sheet without
specifying the alloy,
you will receive alloy C26000 Cartridge
Brass.
If you order
tubing without
specifying the alloy,
you
will receive alloy
C27000 Yellow
Brass.
If you order
angles or channels without
specifying
the alloy,
you will receive alloy C38500 Architectural
Bronze.
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Each
of
these three alloys is regularly
produced in the USA only in the
set of shapes shown.
But they are very different in
color, and
they all have a very different reaction
to patina
processes. If you are specifying "brass" sheet, tubing, and channel
all
in the same project, the finished product can end up with a
surprising range of color differences.
Before specifying these alloys
it is necessary that you know which alloys are produced
in which shapes, and their relative color, perhaps choosing the same
form in another alloy with a more acceptable color.
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